Hours:
*Monday to Thursday: 7am to 4pm
*Friday 7am to 1pm
*40 hours paid per week
Job Purpose:
To create, develop, and modify high-precision patterns for complex components, ensuring accuracy, consistency, and optimal manufacturability. This role supports prototype development, production readiness, and continuous improvement of pattern workflows.
Key Responsibilities:
*Develop accurate patterns from technical drawings, design specifications, and prototypes.
*Convert, digitise, and modify patterns across Gerber and Lectra systems, ensuring compatibility and correct format transfer.
*Create master patterns and templates used in cutting, sewing, assembly, and production processes.
*Adjust patterns for fit, tolerances, material behaviour, and design changes.
*Work closely with product development, engineering, and production teams to refine patterns and resolve technical challenges.
*Conduct pattern grading where required, ensuring consistent sizing and geometry.
*Support prototype builds by preparing cut files, nesting layouts, and material consumption estimates.
*Maintain organised, up-to-date digital and physical pattern libraries.
*Review production feedback to identify and implement pattern improvements.
*Ensure all patterns meet high standards of accuracy, repeatability, and manufacturability.
*Follow internal quality and compliance procedures when creating or approving patterns.
Qualifications & Experience:
Essential:
*Proven experience as a Pattern Maker in a technical or precision-focused manufacturing environment.
*Strong proficiency with Gerber, Lectra, and digital pattern-making software, including data transfer between systems.
*Ability to read and interpret technical drawings, CAD files, and production documentation.
*Understanding of material properties (textiles, foams, composites, or similar).
Preferred:
*Experience with prototype development or small-batch precision components.
*Knowledge of CNC cutting workflows, nesting optimisation, or automated cutting tables.
*Familiarity with quality standards and tolerance requirements.
Skills & Competencies:
*Exceptional attention to detail and dimensional accuracy.
*Strong analytical and technical problem-solving skills.
*Ability to work independently while collaborating effectively with cross-functional teams.
*Good organisational skills for managing pattern libraries and version control.
*Clear communication when discussing design intent, changes, and technical constraints.
*Ability to meet deadlines in a fast-paced development and production environment.